Understanding Epoxy Floor Damage:

Improper application is a common misconception among facility managers when epoxy floors show signs of damage. However, the reality is more complex. Epoxy is sensitive to various factors both during and after application. Elements like weather conditions and plant operations can impact epoxy negatively. Here are key factors affecting the quality and durability of epoxy floors:

• Temperature Extremes: Extreme temperatures or fluctuations can cause peeling or uneven coatings. Epoxy needs a specific temperature range (20 to 30 degrees Celsius) to set properly.
• Humidity and Moisture: Humidity and moisture cause bubbles, blisters, and peeling. A completely dry environment is essential for durability.
• UV Exposure: UV radiation leads to discoloration and bubbles. Avoid using epoxy in areas with prolonged sunlight exposure.
• Surface Texture: A too-smooth or too-rough base surface can prevent proper adhesion, causing peeling or bubbles.
• Contaminants on the Base Floor: Oil or other contaminants can obstruct adhesion, leading to peeling.
• Application Speed: Applying epoxy too quickly or too slowly can cause blisters, pinholes, or low-quality finishes.
• Material Handling Equipment: Forklifts and heavy equipment can scratch and damage epoxy floors, progressing to significant patches over time.

Maintaining the integrity of epoxy flooring requires careful consideration and control of these factors.

Cost pricing for epoxy flooring in Cape Town varies based on several factors, but it averages between R350 and R700 per square meter. Key factors include:

• Thickness of the layer required.
• Professionalism and experience of the installer.
• Installation methods used.
• Quality of materials.
• Size of the area.
• Amount of preparation needed.

Here at Epoxy Kings, we focus on durability and quality. We use an international procedure manual for all installations, ensuring mid-range pricing with high-quality results. The state of the existing floor also impacts cost due to varying preparation needs.

Average Cost Price Guide (Estimation Use Only):

• Entry-Level 2mm Water-Based Epoxy: R165 – R350 per square meter.
• 3mm Chemical-Resistant Epoxy: R350 – R1000 per square meter.
• Decorative Flake Epoxy: R700 – R1200 per square meter.
• Metallic Epoxy: R700 – R1500 per square meter.
• 3D Epoxy Flooring: R800 – R2000 per square meter.

While Epoxy Kings has a detailed procedure manual, here is a basic guideline for your understanding:

1. Preparing the Surface: Use a grinder or chemical strippers to clean the surface and remove oils.
2. Primer Application: An industrial-grade primer is essential for maximum penetration and bonding. The primer coat needs at least 2 hours to dry.
3. Epoxy Paint Application: Apply the epoxy paint.
4. Flecked/Flaked Look (Optional): Mimic the look of a stone carpet/granite floor.
5. Topcoat (Epoxy Sealant Protection) (Optional but Recommended): Apply an anti-slip topcoat for added safety.

Epoxy flooring typically dries after 24 hours but reaches full curing in 7 days.

At Epoxy Kings, we believe there is no single “best” epoxy flooring. The right epoxy depends on the specific application. Here are some popular types:

• Self-Dispersing Epoxy Coatings: Ideal for areas with heavy traffic.
• Self-Leveling Epoxy Coatings: Perfect for smooth, seamless surfaces.
• Mortar Epoxy Coatings: Strongest option for heavy industry applications.
• Graveled Epoxy Coatings: Decorative option for adding logos or designs.
• Epoxy Terrazzo Floor Coatings: Decorative and easy to clean, ideal for large areas.
• Epoxy Antistatic Floor Coatings: Essential for static-sensitive environments.
• Vapor Barrier Epoxy Coatings: Reduces vapor transmission under other flooring.
• Epoxy Flaked Floor Coatings: Adds visual appeal with multi-colored flakes.

Each type offers distinct benefits for different environments.

The difference lies in the type of epoxy materials used. Residential and commercial epoxy floors may have different requirements based on traffic levels and specific needs, but the installation process remains the same.

Epoxy Kings provides a 2-year warranty on our workmanship if our recommended products are used. Epoxy floors can last up to 20 years, but their longevity depends on factors like environmental conditions and the type of equipment used on the floor. Our parent company, Affordable Renovations, is covered by OUTSURANCE for faulty workmanship, offering additional peace of mind.

At Epoxy Kings, we offer a wide range of base colors, including tan, gray, blue, green, yellow, black, and white. These colors can be enhanced with decorative chips or quartz for unlimited combinations. We also offer metallic epoxy finishes, 3D epoxy finishes, and stone carpet finishes for a more pristine look.

Yes, epoxy flooring can be used outdoors. Choosing the right type, such as UV-stable epoxy or polyaspartic coatings, is crucial for outdoor applications. These types resist UV exposure, temperature fluctuations, and moisture, making them ideal for exterior spaces. Proper preparation and maintenance are essential to ensure durability and functionality.